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Grey Chipboard
GPLPAK-25042101
Custom Corrugated Mailer Boxes with Protective Foam Insert | Eco-Friendly Shipping Packaging
Key Features
Custom Size
7-Day Sampling
Free Design
Personalised
Description:
Custom Corrugated Mailer Boxes with Protective Foam Inserts | Eco-Friendly Shipping Solutions
Premium Protection for Fragile & High-Value Shipments
For over 20 years, our specialized packaging factory has crafted high-performance corrugated mailer boxes with custom foam inserts, ensuring your delicate or luxury products arrive safely. Designed for e-commerce brands, manufacturers, and distributors, these eco-conscious shipping boxes combine unmatched durability, sustainability, and professional branding opportunities.
Why Choose Our Foam-Insert Corrugated Mailer Boxes?
✔ Superior Product Protection
Precision-cut foam inserts cradle fragile items (electronics, glassware, precision tools, cosmetics, etc.)
Reinforced kraft corrugated walls resist crushing during transit
Tested for international shipping (ISTA-3A compliant options available)
✔ Sustainable & Responsible Packaging
FSC®-certified & 100% recyclable kraft paper materials
Biodegradable foam options (PET/EVA/PE foams available)
Reduced carbon footprint with flat-pack, space-saving design
✔ Customizable for Brand Excellence
Tailored dimensions (we manufacture any size, from small jewelry boxes to large industrial cases)
Logo printing & branding (CMYK/digital/foil stamping as shown in samples)
Custom foam die-cutting for perfect product fit
✔ Cost-Efficient Logistics
Lightweight yet strong – lowers shipping costs vs. rigid boxes
Nestable foam layers minimize storage space
Bulk order discounts for wholesale buyers
Trusted by Global Brands Since 2009
As a leading corrugated packaging manufacturer, we adhere to ISO 9001 quality standards and SMETA audited ethical production. Every box undergoes rigorous drop-testing to guarantee performance.
Technical Specifications:
Material: 3-5 ply E/B-flute corrugated kraft board (200-350 GSM)
Foam Options: Polyethylene (PE), EVA, or recycled PET (3-20mm thickness)
Printing: HD offset/digital printing (Pantone color matching)
MOQ: 500+ units (samples available for testing)
📌 Ideal For: Luxury goods, electronics, automotive parts, medical devices, cosmetics, wine/spirits, and premium retail packaging.
💡 Pro Tip: Pair with our custom tissue paper or biodegradable void fill for complete unboxing excellence!
Request a Free Sample or Quote Today！
Available Options
Materials
Coating Paper
Holographic
Leatherette Paper
Metallic
Natural Brown Kraft
PU Leather
Textured paper
Color
Process
Colors
Colors
CMYK
What Are Process Colors?
Process colors are based on the CMYK printing system, using layered dots of cyan, magenta, yellow, and black at varying densities to reproduce a full range of colors and smooth gradients.
In packaging production, CMYK printing is achieved through separate print towers, with each tower dedicated to one color. Together, the four towers work in sequence to accurately build the final image and color output.
Spot
Colors
Colors
Pantone
What Are Spot Colors?
Spot colors use pre-mixed inks that are printed directly, requiring only a single print tower. Because the color is predetermined, it ensures consistent results across different machines, suppliers, and production runs.
Unlike process colors, spot colors appear uniform even under close inspection, without visible CMYK dot patterns, delivering cleaner and more precise color reproduction.
Surface Finishing
Hot Foil Stamping
Cold Foil Stamping
Debossing
Embossing
Spot UV
Reverse UV
Die Cutting
Fresnel Lens
Lamination
Gloss Lamination
Matte Lamination
Soft Touch Lamination
Anti-Scratch Lamination
Holographic Lamination
Plastic Replacement Coating
Varnishing
Water-Based Coating
Boxes Insert
EVA Insert
Foam Inserts
Grey Board Insert
PET Blister Insert
Folding Carton inserts
Paper Card Coating HIPS Blister
Molded Pulp Insert
Satin Inserts
Order process
A single platform to get quotes and place orders, with dedicated
support every step of the way.
1
Customize your
packaging
Go to the gplpak platform to customize the size, materials, print, and finishes of your rigid boxes.
2
Get quotes &
samples
Compare packaging quotes and get a sample of your rigid box before starting a production order.
3
Select shipping
methods
Choose a preferred shipping method and even set up split shipments to get some packaging delivered quicker.
4
Upload artwork
Add your artwork to the dieline template that we tailor make to your box specifications.
5
Track order
progress
Get full visibility on the progress of samples, production, and shipping.
Got any other questions?
click the question
Gplpak Assistant
