Description:

Custom Corrugated Mailer Boxes with Protective Foam Inserts | Eco-Friendly Shipping Solutions

Premium Protection for Fragile & High-Value Shipments

For over 20 years, our specialized packaging factory has crafted high-performance corrugated mailer boxes with custom foam inserts, ensuring your delicate or luxury products arrive safely. Designed for e-commerce brands, manufacturers, and distributors, these eco-conscious shipping boxes combine unmatched durability, sustainability, and professional branding opportunities.

Why Choose Our Foam-Insert Corrugated Mailer Boxes?

✔ Superior Product Protection

• Precision-cut foam inserts cradle fragile items (electronics, glassware, precision tools, cosmetics, etc.)

• Reinforced kraft corrugated walls resist crushing during transit

• Tested for international shipping (ISTA-3A compliant options available)

✔ Sustainable & Responsible Packaging

• FSC®-certified & 100% recyclable kraft paper materials

• Biodegradable foam options (PET/EVA/PE foams available)

• Reduced carbon footprint with flat-pack, space-saving design

✔ Customizable for Brand Excellence

• Tailored dimensions (we manufacture any size, from small jewelry boxes to large industrial cases)

• Logo printing & branding (CMYK/digital/foil stamping as shown in samples)

• Custom foam die-cutting for perfect product fit

✔ Cost-Efficient Logistics

• Lightweight yet strong – lowers shipping costs vs. rigid boxes

• Nestable foam layers minimize storage space

• Bulk order discounts for wholesale buyers

Trusted by Global Brands Since 2009

As a leading corrugated packaging manufacturer, we adhere to ISO 9001 quality standards and SMETA audited ethical production. Every box undergoes rigorous drop-testing to guarantee performance.

Technical Specifications:

• Material: 3-5 ply E/B-flute corrugated kraft board (200-350 GSM)

• Foam Options: Polyethylene (PE), EVA, or recycled PET (3-20mm thickness)

• Printing: HD offset/digital printing (Pantone color matching)

• MOQ: 500+ units (samples available for testing)

📌 Ideal For: Luxury goods, electronics, automotive parts, medical devices, cosmetics, wine/spirits, and premium retail packaging.

💡 Pro Tip: Pair with our custom tissue paper or biodegradable void fill for complete unboxing excellence!

Request a Free Sample or Quote Today！